CASE STUDY

SAFE WORKING ON COMMERCIAL VEHICLES

Mobile Aluminium-Arbeitsplattform mit Treppenaufgang und Geländern neben einem Bus in einer Werkstatt.

A HIGH-PERFORMANCE WORKSHOP MEETING THE STRICTEST STANDARDS OF SAFETY AND EFFICIENCY

Garage Nepple AG is a trusted partner for buses, commercial vehicles and trailers, offering a comprehensive range of services at its site in Pratteln. Customers benefit from a high-performance workshop, expert sales staff and a well-organised spare parts warehouse. A trained team ensures reliable and practical support – from servicing and maintenance through to vehicle sales and the rapid availability of suitable spare parts. The roof area of vehicles, in this example an electric bus, is particularly difficult to access – yet work at height must be carried out there regularly.

Challenge: Creating a safe working environment on bus roofs

  • Limited space in the workshop
  • Transporting large and heavy components at roof height
  • Safe access and a workplace protected against falls
  • Conventional access technology is reaching its limits

The aim was to create a working platform for the maintenance of mainly electric buses, enabling safe, ergonomic and efficient work at height – without compromising flexibility in the workshop.

Solution: Bespoke working platform

Platform requirements

1
The working platform must be designed in such a way that it can be used even in confined workshop spaces whilst taking up as little floor space as possible.
2
The solution should be easy to move and can be positioned as required with minimal effort.
3
Direct, gap-free attachment to the vehicles is required to ensure safe operation without any gaps.
4
A stable, safe working area must be created on the vehicle roof to ensure that maintenance and servicing work can be carried out reliably.
5
It should be possible to climb up and down comfortably and safely, even when carrying tools or heavy components.
6
The platform staircase is designed to be versatile, suitable for use both inside factory buildings and outdoors.
1
The stairs and platform are connected via a coupling unit with quick-release fasteners, enabling rapid assembly and safe use of the platform.
2
Swivel castors combined with a central brake ensure easy manoeuvring and stability during use.
3
Built-in edge protection prevents damage to the vehicle.
4
The work platform can be folded out when required, extending the safe working area on the vehicle roof.
5
Handrails on both sides and a barrier ensure safe, ergonomic and compliant access.
6
Walking and working surfaces made of steel grating with an anti-slip property class R12 ensure maximum safety, even when wet or dirty.

“The platform makes our daily work much easier. When performing maintenance on electric buses, heavy components have to be lifted onto the bus roof—with this solution, that process is now much easier and safer.”

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+49 7522 700 702
technical-sales@hymer-alu.de

Modulare Treppen- und Plattformkomponenten eines HYMER Arbeitsplattform-Baukastensystems mit Service- und Supportangebot für individuelle Zugangs- und Wartungslösungen.